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DWG-003 · Prototyping

Rapid Prototyping for Body Design

Using 3D-printed parts to check body panel gaps and build wind tunnel hardware long before production tooling exists.

Company
Honda
Year
2024–Present
Discipline
Prototyping
Sheet
3 of 7
Rapid Prototyping for Body Design

Why it matters

Screens are great at geometry and bad at feel. A printed part in hand shows a stylist, a supplier, or a manufacturing engineer exactly how a gap, a clip, or a duct will behave — and it's ready in hours instead of weeks.

How I use it

  • Gap visualization — printed sections of body panels to evaluate fit and the visual quality of gaps and flushness.
  • Wind tunnel hardware — printed duct and bumper variants to test aerodynamic ideas on a real vehicle.
  • Supplier conversations — physical parts make DFM and DFA reviews faster and more concrete.
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Cybertruck Manufacturing Cells